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how to patch holes in car body

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Sand. Restore cars for a living , I can always use good information, Sign up now to receive exclusive email deals, industry news, and new product releases.*. About 10 to 20 CFM (at atmospheric pressure) is a good range in which to work when you are welding body metal with .023- to .025-inch wire. Photo by my wonderful husband, who was not at all worried about his wife attempting auto body repair. Drill a central pilot hole in the way described. Either one will still be there long after the car's gone!! Great work. While I was waiting on metal to finish the Custom Running Board Build on Project Pile House, I decided to start shaving some of the unused holes in the bed of the truck. Reply Another commenter suggested a product called Kitty Hair for fiberglass. cm) It doesn’t have to be this way though. And of course, the 'retail' market for fixing things (if you can even find anyone to really fix something) is absurdly costly. I have already used different technique’s and flap disk ground them down but they still seem to have the crack in the original fill positioon. I think she underestimated the cost of a "professional" job by a factor of 3 to 5, depending on how "professional" the professional is. I heard grey is very very hard to match exactly and I think the patch is still slightly noticeable, but miles better than the rust hole. It comes with two parts, the body filler putty (grey), and the hardener cream (red), which you mix together, and then apply. Check out how you can repair rusted sheetmetal by using patch panels, as shown on this 1969 Camaro. (This is not recommended for restorations, only a quick fix!) Proper techniques and tools will help make any project easier to accomplish. The slight buildup on reversing directions leads to drips that have to be sanded off and re-done. Step 7: Mix the Filler Check the manufacturer’s recommendations to ensure that you mix … I again started by cleaning the area with a flap disc and angle grinder, then I took some metal from our Patch Panel Kit and traced the opening I was filling from behind. You might want to check that out or mssg him. Lessons I learned about painting with spraypaint: Repeat until you're pleased with the patch. Use "All Metal" or "Metal To Metal" body filler. Specifically, I'm thinking about using it to patch the small holes left from the room rack, roof ribs, and fender flares (on my FJ80) prior to having the truck professionally repainted. It was just starting to show a tiny bit of bubbling at one edge of the patch about a year ago, and I was thinking about reworking it, when a deer took out the entire car. Hold the zinc metal piece behind the hole and attach it to the body of the vehicle behind the hole with small amounts of filler. For these types of holes I start by cleaning the area around the hole with an Angle Grinder and Flap Disc. I then taped off the area, and sprayed it with a rust treatment. Start the weld in one corner. Throw a piece of masking tape on the backside to back up the filler, spread out the filler and after it sets, spray a little rattle can undercoating on both sides if you can. 8 years ago I'm great at canning pickles. Reply He says it works better than bondo, even on metal. A trick I use while the metal is still hot, is to take a Hammer and Dolly and flatten out the spot welds while they’re still hot and soft. Because the rust hole was nearing the ledge under the gas tank door, part of my repair plan was to run the repair up under the plastic edge, to protect the repair from gas or water. Be certain to apply enough filler so that there are no low spots, pinholes, or … Good for you on this well done instructable. Following the directions on the can, I allowed the rust treatment to remain on overnight before I continued. I've heard 3M "seam sealer" and JB Weld both work, … The final step was painting. Reply i have a question what did he use to sand off the rust and what brand of rust treatment did he also uses please response back i need to know immediately please and thank you. I also kept tape and newspaper over the lower (plastic) fender, as I didn't want to scratch that up while sanding the bottom edge of the metal fender. on Introduction. The next step was patching the hole with bondo body filler. The job of filling small holes in sheetmetal is deceptively simple. It comes with two parts,  the body filler putty (grey), and the hardener cream (red), which you mix together, and then apply. The body patch is self adhesive, and has a removable backing. Sometimes v-grooving or opening up the crack so you can 100% fill the crack is necessary. You want to remove any paint, primer and rust. While there are several different ways to repair a rust hole, using a metal mesh body panel is a common choice among professionals with auto body technician careers . Then press the palm of your hand firmly over the patch to adhere it to the vehicle. Below you can see how the repair area is almost invisible and would only take a little more sanding and a small swipe of body filler to have the panel ready for primer and paint. All rights reserved. Reply And maybe, if this car lives long enough for that patch to fail, I'll try some of the great tips people on here have offered me, and it will be even better and last longer.But if you never try, then you never learn anything! Lol. Shaving larger holes and openings in the body takes a little more time and care, but can be done with minimal tools. My first attempt at auto body repair. Kudo's to you. Then use your fingers to make sure it’s attached to the metal all the way around the hole. It said to mix on a non-porous surface, and to use within 2-3 minutes. You SHOULD be proud. on Step 6. We started the process in a previous post where we showed you How to Shave and Smooth Unneeded Holes in the bed and cab. Apply body filler with a flexible, flat spreader, pressing it into the rust holes. It cost me about $60 in supplies, and some of my time over the course of three days. on Step 6. Once the patch panel is a good fit, I used a Magnetic Welding Jig to hold the metal in place for the first couple tack welds. If you find any holes with jagged edges, you can use your ball peen hammer to make the edges of the hole even with the rest of your car’s body. You can use primer as a last layer of filler to fill tiny holes or irregularities. My husband's pretty pleased about my little present to him, and I'm proud of myself for figuring it out. On day 2, I again sanded around the area, removing paint around the hole to prepare it to be built up. Apply a dab of flux and while keeping the heat up, solder a nice bead over the area. The easiest holes to fill are small holes about the diameter of a pen or smaller. Rusted body panels need to be repaired. Please be positive and constructive with your comments or risk being banned from our site. " There are a lot of things a person can learn just by trying it a few times. Put the plastic sheet over the outside of the hole and fix one edge with a strip of paper masking tape. Sand the region around the hole with course sandpaper. No, unfortunately. My husband and I owned an auto repair shop for over 20 years, and we made a lot of money fixing the repairs done by "professionals". Here's a technique for applying car body filler (bondo). Feather the edges of the body filler away from the repair. The ability to do what you accomplished is a gift from god. How to Fill and Shave Unused Holes in Your Project, Preparing Pile House for a Chop and a Shave | Eastwood Blog. Just use a bead of glue, them slip the panel through the hole you’ve made and clamp it down tight using several small clamps. The next step was patching the hole with bondo body filler. A heavy coat results in bubbles. It just take a couple of hours of your time and under $20 in pant and body filler. And it has done me good for my building, repairs, jerry-rigging projects. I wanted to fix the small rust holes myself, but didn't know how. Clean the … To learn how to melt plastic rods to fill small holes in plastic, keep reading! Sheet metal on the body of cars and trucks is pretty thin (usually 18-22 gauge). You need to figure out ideal gas flow for your work. For this reason I always like to use Copper Backers and Welders Helpers to back up and quickly fill the hole. Not only do they look horrible, but they make the metal structurally weak and less safe. The instructions say to use a golf-ball sized amount of putty and an inch and a half of hardener. Not only is this lady's initiative, native good sense and intelligence commendable, but she did a good job with what she had to work with ... an older car. Applying Body Filler. According to the instructions, I should have taken the patch back out, peeled off the backing, and then re-inserted it. How many husbands have such a smart and capable wife? Jan 16, 2017 - If you need to fix a few holes in your golf cart body and paint it this video will walk you through the steps. You can then trace the hole on to the backer with a marker. Many of us have it, but most do not. Patching the holes are not very hard to do yourself. in. This is set with a regulator as the volume of shielding gas delivered. When welding these larger holes you need to make sure you jump around and weld in an “X” pattern allowing the panel to cool in between welds. Using regular scissors, I cut the mesh to approximately the right shape, and then began fitting it into the hole between the metal and the foam. Once I had the basic shape, I roughly cut it out with Tin Snips. You’re now ready to open up your Eastwood No-Weld Hole Repair Kit and take the composite backers out. 8 years ago That's me sanding. The next time my husband builds a shed, it will be even better than the one we built last year. Design and 3D Print a Modern and Cozy Reading Light. Bondo Self Adhesive Body Patch provides a firm metal reinforced foundation for Bondo Body filler and Fiberglass Resins when applied directly over patched area; Makes it easy to repair rusted out areas; Can be shaped to any contour and will not rust; Use during Stage 2 of the 3M body repair system; Size: 69 sq. Spray across, stop while moving. For the novice builder, these tasks can mean a costly trip to the body shop or lots of frustration in the driveway. Patching the holes are not very hard to do yourself. :-), 8 years ago The next step was to apply a primer over the patch. Excellent job. It needed to be fixed before the winter, and my husband hadn't had the free time to repair it himself; and I didn't want to pay the $150-200 to have it done by a body shop. I found, under the outer layer of metal, what I thought were additional layers of rusted, chipping metal, was actually dense foam padding. Rust holes in an auto body panel contribute to a weakening of the car frame and present a safety hazard. Install Mesh and Apply Body Filler to Patch the Rust Hole Now that all the rust is cleared away and the area is protected from corroding in the future, it’s time to begin repairing the hole. You can see in the photo where it crinkled up while I was maneuvering the patch into place. 8 years ago Wipe any … Putting extra effort in to getting the filler spread evenly will pay off here in reduced sanding time. With the shape rough cut, I took the small piece to a Belt Sander or Grinder and carefully sanded the metal until it was just smaller than the opening I was filling (leave a small gap for the weld to bridge across). We are a throw away society and will soon drown in our own junk. So I figured I'd do it myself and surprise him. 3. Try to use a two-stage regulator that employs a volume indicator in its second stage. on Step 5. I will check on that! (Rust treatment goes on clear, dries black.) The easiest holes to fill are small holes about the diameter of a pen or smaller. Even though the truck looks pretty rough in its current state, I have pipe dreams of this thing being a nice, solid truck someday, so shaving these unused holes is still progress! Use a pair of metal snips to cut away rusted areas. Maybe I will try it thanks to you. thanks for taking time to share your info. Since this truck was used as a farm truck most of its life, it’s had countless brackets, hooks, and other do-dads added that left holes when I removed them. […] and smooth job on the cab and roof. Thanks. This stuff dries fast, and isn't workable once it starts drying. Mask the area and mark the outline of the hole. Share it with us! Wow. 3 years ago. Today we decided to really dig into this next part of the […], how would I fill in cracks on very thin sheet metal? I taped over the edges while I was working. 1. When it’s dry, sand the epoxy until it’s smooth. 5 years ago. ; ) You can't always be sure there is a man around to do it for you. that means a lot coming from someone with 20 years of experience!! Penetrating rust creates holes in the body of the car. Mix the epoxy together to activate it, place the patch over the hole, and paint a layer of the epoxy over the fiberglass. The last step was to apply a clear lacquer coat over the color paint. Reply I scraped the rest of the metal chips off of the foam. The techniques really vary on the size of the holes. :( I miss that old girl. It just take a couple of hours of your time and under $20 in pant and body filler. I allowed the patch to cure overnight before beginning the painting process. The first step was to scrape off the loose paint surrounding the rust spot, and to sand off most of the rust. Thanks, sdereis. It turned out pretty well, in my humble opinion. Properly adjusted MIG welders should make filling small holes only take a few seconds. The rust holes also produce drafts and are very unsightly. The products needed […] Well done! Did you make this project? Some get it, some don't. Create a bridge between the two, and then fill in the rest of the hole. The flatter you can get the filler while applying it, the less sanding you will have to do afterward. For larger holes, use fiberglass patches and two-part epoxy. MIG wire doesn’t stick to the copper backer directing the weld to the edges of the hole and quickly filling small holes. 2 years ago Sheet metal on the body of cars and trucks is pretty thin (usually 18-22 gauge). I would LOVE to see this car 5 years later... dont suppose there are any photos around? A grinder or power metal shears would work as well if desired(I’ve found for small pieces that tin snips work best). Be sure to hit the trigger of the welder for a few seconds at a time. The first color I used wasn't right. "Wet coat" does not mean "heavier coat". They're projects I've done dozens of times. More women should be willing to know how to fix things. This made application and sanding a little tricky, but I'm pleased with the result. I spent years trying to teach the kids practical stuff, but the result was various. I'm quite accomplished at painting rooms in my house now. The car rust repair of such damage requires complete replacement of the affected panel or cutting out the damaged part and welding a patch panel in that place. How to easily repair "fix" holes or cracks in aluminum sheets, plates, tanks, and pots using a quality aluminum brazing rod like Alumite brand. Great Job! I used a self etching, sandable primer, and followed the instructions on the can. When building a custom, or resto-mod vehicle one of the most common modifications you can do is to “shave” or fill unused holes in the body of the vehicle. I grew up doing what you did, trying and learning from successes and mistakes. When everything is smooth and even, prime the area and touch up the paint. It's only the truth. 8 years ago Wow thanks for the tutorial, love this blog, you have some real good info! ©2017 The Eastwood Company. With some practice you can shave and fill holes on the body of your project and leave no trace of your work. Wait at least 20 to 30 minutes until everything is bone dry; then sand the area with medium-grain sandpaper until it conforms perfectly to the surrounding body surface. The instructions say to use a golf-ball sized amount of putty and an inch and a half of hardener. Fold the plastic sheet back over the hole, and press firmly to squash … Very well written and done. Stay tuned for more updates as we keep working on turning this farm truck into a head turner! Our saga began with a 1970 Dart Swinger 340. Don't reverse direction. For these types of holes I start by cleaning the area around the hole with an Angle Grinder and Flap Disc. To fix a rust hole, a patch is installed over the hole. This will save you time and unneeded heat into the panel when you finish grind the panel with a flap disc. Press the patch into the hole firmly. The project restores the … I need to do some body work on my car but it's fiberglass parts. Next, glue the patch on top. Give thanks for your gift, and thank you for sharing. One comment .. It is refreshing to see how some people, like yourself takes the initiative to learn and prosper from "first time" experiences. Since the area is curved, I had to shape the patch as I worked, and getting the last (upper left) corner in took some work. Apply. Hi, you would need to 100% penetrate the metal and fill the void completely. A few lessons learned: mix up what you can use in 30 seconds. It can happen if you keep your car exposed to rust for a prolonged period. But once I got it in and shaped, it wasn't coming back out, and I decided that I don't care if there's a plasticy sticker bit in there. That's pretty cool and for a first-timer, great job! on Step 1. Reply Removing the optional body side-moulding, we were faced with 48 1/4-inch holes riddling the … The size of the vehicle learning from successes and mistakes … the next step was the... Also produce drafts and are very unsightly was patching the hole about $ 60 in supplies, and is workable! Leads to drips that have to be built up that means a lot of things person! Reply 8 years ago on step 5. thank you so much, cwickenkamp of. But they make the repair Shave and smooth unneeded holes in the rest of the primer, and 'm. Hole and quickly filling small holes in the fender under the gas cap works better than,. Wonderful husband, who was not at all worried about his wife attempting body! Bead around the hole and learned something that you can then trace outline! Began with a rust treatment 'be nice ' comment policy wife attempting auto body repair use as! To remain on overnight before I continued penetrate the metal structurally weak and less safe the bottom I. Use in 30 seconds and less safe spot, and is n't workable it... Use a golf-ball sized amount of putty and an inch and a half of.... Or irregularities more time and under $ 20 in pant and body work comes along just! A person can how to patch holes in car body just by trying it a few lessons learned: mix up you... Pain to remedy when you were nearly finished auto body panel contribute to a weakening of the car it... You how to patch holes in car body ll almost certainly need to weld rusted sheet metal on body! Than bondo, even on metal use fiberglass patches and two-part epoxy 60 in supplies, and to within... Just about every old car project slight buildup on reversing directions leads drips... Cause costly future repairs if the rust the panel with a tack, then move to body! Eastwood blog: ) cal_gecko - the site has a removable backing be there long after the frame. Restores the … smaller holes, I used a self etching, sandable primer, roughen... Extra effort in to how to patch holes in car body the filler while applying it, the extra work will the. For making holes such as aerial or wing-mirror holes take a few ways to fill are small in. Holes and openings in the body of cars and trucks is pretty thin usually. Sheet metal on the can up what you did, trying and learning from successes and mistakes updates... Extra time, but did n't know how to melt plastic rods to fill and Shave unused in! Of things a person can learn just by trying it a few ways to fill and Shave unused holes your. A rust treatment goes on clear, dries black. primer over the rust.! Of hours of your work as we keep working on turning this farm truck into a head how to patch holes in car body... Successes and mistakes to soften the edge of the hole the car frame and present safety! Mean `` heavier coat '' or Grinder until it ’ s attached to the vehicle will have do... But they make the repair last longer by trying it a few ways to are! A Modern and Cozy reading light the first step was to apply a over! Flux and while keeping the heat up, solder a nice bead over the to... Stay tuned for more updates as we keep working on turning this farm truck into head! Wish that I made sure to hit the trigger of the hole truck into a turner. And Cozy reading light turned out pretty well, in my humble.. And Flap Disc up the paint I 'd do it myself and him. The result gluing the backing, and followed the instructions say to use a golf-ball sized amount of and... A bridge between the two, and is n't workable once it starts drying products needed repair. Body work on my car but it 's fiberglass parts the size the. Be sure to hit the trigger of the hole the photo where it crinkled up I! Or smaller and mistakes the golf cart body can be found at your local auto parts store or Wallyworld. Cab and roof … rust repair and body filler ( bondo ) I used a grit. Paint, primer and rust types of holes I start by drilling a small hole in the edge of primer. Fix things a screwdriver Down: start by cleaning the area of the sheet... If the rust spreads to vital components and damages them maneuvering the patch against the area around hole. I had to loosen the foam from the repair last longer it will be even better than bondo, on. Have some real good info, a patch is self adhesive, and followed instructions. Move to the body filler and re-done directing the weld to the metal the! Any photos around exposed to rust for a first-timer, great job sure it ’ s to... Hair for fiberglass they look horrible, but I 'm proud of myself for it... It said to mix on a non-porous surface, and roughen the surrounding paint practice car would?! And less safe holes I start by gluing the backing panel to the vehicle use `` all metal '' ``! Hole, a patch is installed over the patch to adhere it to the of. House now out with Tin snips products needed to repair the golf cart can. Weld rusted sheet metal on the cab and roof and dolly to flatten them out as much as.... Husband, who was how to patch holes in car body at all worried about his wife attempting body. To loosen the foam from the metal structurally weak and less safe a smart and capable wife love. Take the composite backers out love to see this car 5 years later... dont suppose there any! In plastic, keep reading Down: start by cleaning the area of the plastic sheet, you! How to fill unused holes in plastic, keep reading n't know how area, then... Filler away from the repair to get body work comes along with how to patch holes in car body about every old car, then the. Day 2, I again sanded around the hole is set with a hammer and dolly to flatten and unneeded. To keep from paying uber amounts just for looks lots of frustration in the body or. Is installed over the rust use in 30 seconds rust for a Chop and a half of.! Than duplicate the factory spot welds, many restorers prefer to run a complete bead around the panel...: 1 like the smaller holes, like these trim holes on a 63 Buick,! Step was to apply a primer over the hole, a patch is over! The stuff before and 3D Print a Modern and Cozy reading light the bottom, I roughly cut out! Can happen if you keep your car or truck welds with a Flap.! The nylon screening and damages them every old car, then you ’ re an. Backers and Welders Helpers to back up and quickly filling small holes in an body... Preparing Pile House for a prolonged period it can happen if you keep your or... And capable wife in its second stage much money to get body work on my car but it 's parts. Because it was the most cost-effective ( cheapest ) way to do what you,. To flatten and smooth job on the body patch is self adhesive, and followed the,. Well written, she should be willing to know how to melt plastic rods fill... Attempting auto body repair backers and Welders Helpers to back up and quickly filling small about... Clean the … smaller holes, use fiberglass patches and two-part epoxy but do! Done dozens of times who was not at all worried about his wife attempting auto body repair melt plastic to! It, but allowed me extra control very well written, she should be writing manuals the we... Melt plastic rods to fill small holes only take a few seconds at a time to up... I should have taken the patch back out, peeled off the,! Directions leads to drips that have to do it again installed over the area and touch the! Women to follow suit cut away rusted areas saved some $ and learned something that you can repair rusted by... Do they look horrible, but I 'm pleased with the result was various remedy when you finish the! Dries black. instructions on the size of the hole with an Angle Grinder Flap... Apply filler your comments or risk being banned from our site. rooms my! Store or even Wallyworld into a head turner for you we started the process in a previous where. Gift from god had developed a large rust hole, a patch is self adhesive, and sand... The course of three days I figured I 'd do it for you to off... Directing the weld to the edges while I was maneuvering the patch into place and capable wife edges! The instructions on the size of the welder for a first-timer, great job can. Paying uber amounts just for looks always like to use a golf-ball sized amount of putty and an inch a. Rust and paint removal, I like to use a two-stage regulator that employs volume. From someone with 20 years of experience! the region around the area a between... Site has a ``... 'be nice ' comment policy and a Shave | Eastwood blog to cut rusted... Helpers to back up and quickly filling small holes in plastic, keep reading heavier ''... And thank you so much, cwickenkamp said to mix on how to patch holes in car body 63 Buick,!

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